// Two 10x10 mm panels meeting at one edge, 45-degree dihedral angle, // with a rounded fillet on the outer face of the junction. t = 2; // panel thickness s = 10; // panel size (10x10 mm face) r = 2; // fillet radius $fn = 64; // Cross-section is built in the YZ plane, extruded in X. // // Panel 1 outer face: y=0 // Panel 2 outer face: z = y+10 (i.e. the plane after 45-deg pivot) // // Fillet circle tangent to both faces at distance r: // centre_y = r // centre_z = 10 + r*(1 - sqrt(2)) // // Tangent point on Panel 1 face (y=0) is at angle 180° from centre. // Tangent point on Panel 2 face is at angle 135° from centre. // Arc sweeps 180° → 135°. fc = [r, 10 + r*(1 - sqrt(2))]; rotate([90, 0, 90]) linear_extrude(s) polygon(concat( // Panel 1 outer face: bottom to fillet start [[0, 0]], // Fillet arc (180° → 135°) [for (a = [180:-1:135]) [fc[0]+r*cos(a), fc[1]+r*sin(a)]], // Panel 2 outer face: fillet end to far tip [[s*sin(45), 10+s*cos(45)]], // Across Panel 2 far end, down Panel 2 inner face, down Panel 1 inner face [[s*sin(45)+t*cos(45), 10+s*cos(45)-t*sin(45)], [t, fc[1]], [t, 0]] ));